Fiber-To-The-Home Wire Manufacturing Line – State-of-the-art Manufacturing System

Have you realized that contemporary glass-fiber cable systems can operate at velocities of up to 190 meters per minute? This incredible efficiency results from innovative fabrication techniques designed for swift production.

These configurations are constructed to manage various wire variants, including service cables and compact buffered wires. Their compact design, commonly less than twenty-six meters, renders them perfect for contemporary plants.

Incorporation into intelligent production networks guarantees uninterrupted operations. Through MES/ERP connectivity, these Fiber coloring machine fabrication lines offer unparalleled accuracy and productivity. This renders them the leading option for companies striving to remain at the forefront in the fiber optic industry.

Overview of the FTTH Manufacturing Line

Productive production systems play a vital role in satisfying the rising demand for steadfast connections. Such mechanisms are designed to create top-grade light-transmitting wires that drive modern networks. Utilizing sophisticated techniques, they guarantee accuracy and rapidity in each phase of the production.

Understanding the FTTH Manufacturing Line

An FTTH production line constitutes a consolidated process for fabricating FTTH drop cables. Such cables are made up of bare fibers reinforced with metal or fiber-reinforced polymer, encased in protective sheathing. Consequently, it forms a durable and efficient solution for fast digital connectivity.

It works with various compounds, such as PVC, LSZH, and PE polymers. Such adaptability guarantees it can meet diverse industry needs. Furthermore, the 4-head fiber pay-off system delivers exact tension management, keeping stability within ±0.05N.

Reasons to Select Our Cutting-edge Production System

Our machinery excels for its accuracy and performance. Below are the advantages:

• Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
• Is compatible with LSZH, PVC, and PE casings for multiple purposes
• Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
• Provides throughput up to 9km/h specifically for 2.0×3.0mm cables

These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses striving to lead in the optical cable sector.

Key Features of Our FTTH Cable Production Line

State-of-the-art fabrication lines are transforming how fiber wires are made. Our cutting-edge machinery merges exactness, performance, and modern advancements to produce top-quality results. Here are the key characteristics establishing our system’s industry-leading status.

Accurate Extruder Coupled with an Adaptable Head

At the heart of our system is a dedicated 50mm extruder built to ensure meticulous dispersion of materials. It guarantees steady standards in all cables manufactured. The modifiable head supports smooth personalization, suiting assorted compounds like PVC, LSZH, and PE polymers.

Equipped with OMRON heat management, the system ensures temperature exactness to ±1°C. This precision fosters peak functionality while curtailing excess, making it a cost-effective solution for manufacturers.

Motorized Fiber Release and Tension Control

This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.

Such a trait significantly aids in crafting superior optical cables, as it ensures consistent tension throughout the process.

Mechanized Collection and Reel-Receiving Setup

Our dual-shaft take-up system supports reels ranging from PN400 to PN630, ensuring versatility across different production demands. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.

In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, ensuring that every fiber cable meets stringent industry standards, resulting in trustworthy and long-lasting outputs.

State-of-the-art Technology Powering the Production Process

Cutting-edge technology is reshaping the fiber optic manufacturing process. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Outlined below are the breakthrough characteristics that distinguish our apparatus.

Worldwide Industrial PC and PLC Integration System

Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It allows for precise adjustments, enhancing the quality of every optical cable produced.

With a power consumption of just 35KW/h during normal operation, this system is power-saving. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.

Superior Stability and Trustworthiness with Leading Brand Elements

The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers picked for their strength and exactness, which secure enduring performance.

Incorporating reinforced steel wires with cutting-edge Fibers in metal tube handling processes enhances rigidity and steadiness, guaranteeing that every manufactured cable attains superior industry benchmarks.

MES/ERP Connectivity Integration

Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. Such integration secures openness and streamlined functionality during production.

With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, rendering it a savvy option for today’s industrial plants.

Feature	Upside
FiberCAN PLC Control System	Exact tuning with live oversight
35KW/h Power Consumption	Low-cost energy performance
9-meter Reel Accumulator	Uninterrupted processing
OMRON Controllers	Durability and precision
ERP Connectivity	Live process supervision

Applications of FTTH Cable Production Line

Innovative manufacturing systems are transforming the way we create reliable fiber optic solutions. They cater to a broad range of industrial demands, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.

Manufacturing Home Drop Cables

Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.

Important elements consist of:

• Fiber-reinforced polymer with minor steel wire dispensing for extra support
• Mobile mold support for quick configuration changes
• Adaptability to meet interior as well as exterior standards

Fabricating Compact Buffered and Free Tube Cables

The system is also ideal for producing tight buffered and loose tube cables. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.

Adaptable Manufacturing for Different Cable Varieties

Versatility characterizes our manufacturing process. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This customizability allows enterprises to fulfill precise criteria while upholding performance.

Benefits of Using Our FTTH Cable Production Line

Investing in advanced manufacturing systems brings significant advantages to enterprises focused on fiber technology. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.

Improved Operational Speed and Yield

Our machinery operates at high velocity, reaching 7-9km/h outputs as per Fiber draw tower cable size, enabling companies to satisfy rising requirements while preserving excellence. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.

Cost-Effective Fiber Optic Installation

With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.

Smooth and Reliable Cable Surface

Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Steel supports fortify the cables, rendering them robust for multiple uses.

Characteristic	Value Proposition
Rapid Throughput	Superior output rate
Low Energy Requirement	Lower energy costs
Negligible Attenuation	Enhanced signal quality
Ergonomic Design Height	User-friendly setup

Final Thoughts

Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.

With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.

Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Experience the future of fiber optic technology with our industry-leading systems.